Ebike controller

Parsons

Pedelecer
Jul 11, 2018
193
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Hi guys just a quick question what is the difference between a 48v 1000w controller 35amp and a
48v 1500w 35amp controller b4 you say it 500w but whats that more torque or speed etc etc
 

Woosh

Trade Member
May 19, 2012
19,466
16,410
Southend on Sea
wooshbikes.co.uk
both controllers have the same rating, can be the same, just are paired up with different motors.

Most people pair 48V 25A with a 1000W motor, 48V 35A with 1500W motor.
you can waste more battery running a 48V 35A with a 1000W motor which will hit magnetic saturation at about 23A-25A.
 

vfr400

Esteemed Pedelecer
Jun 12, 2011
9,822
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Basildon
When people mention 1000w and 1500w, it's meaningless. Both those controllers will send the same power to the motor. If you have a choice, get the kit with a KT controller. you'll see that printed on the label or etched into the aluminium nearby. If it's a kit with a KT controller, don't buy it unless it has the LCD too.

Don't forget that you need a 35 amp battery to go with that kit, not a regular ebike one.
For anybody else, I don't recommend those kits. They're cheap for a reason. Most people that fit them soon get fed up with them and switch to a geared motor, which is lighter and easier to ride, and at least looks legal. They give all the power a bicycle needs if you get the right kit, which will cost around £600 with a decent battery.
 

danielrlee

Esteemed Pedelecer
May 27, 2012
1,348
689
Westbury, Wiltshire
torquetech.co.uk
both controllers have the same rating, can be the same, just are paired up with different motors.

Most people pair 48V 25A with a 1000W motor, 48V 35A with 1500W motor.
you can waste more battery running a 48V 35A with a 1000W motor which will hit magnetic saturation at about 23A-25A.
You must've experienced some shockingly bad 1000W motors in your time. IME, most 1000W motors can take significantly more power than that. For example, the Crystalyte H3540 (1000W rated) can take over 5kW before it reaches its saturation point.
 

Woosh

Trade Member
May 19, 2012
19,466
16,410
Southend on Sea
wooshbikes.co.uk
You must've experienced some shockingly bad 1000W motors in your time. IME, most 1000W motors can take significantly more power than that. For example, the Crystalyte H3540 (1000W rated) can take over 5kW before it reaches its saturation point.
the guy on the video tested it with 112V battery though.
 

Parsons

Pedelecer
Jul 11, 2018
193
13
50
Thanks guys my battery is a 52v nominal 20ah 1000w wheel kit my controller is 800w 35amp using a display all ready would it be worth upgrading
 

danielrlee

Esteemed Pedelecer
May 27, 2012
1,348
689
Westbury, Wiltshire
torquetech.co.uk
Thanks guys my battery is a 52v nominal 20ah 1000w wheel kit my controller is 800w 35amp using a display all ready would it be worth upgrading
Do you have any more details about your battery and motor? I suspect that unless your battery is made from more 'exotic' cells, it's probably already near its limit outputting 35A.
 

Parsons

Pedelecer
Jul 11, 2018
193
13
50
Thanks for the info so would it be better to use my 800w or upgrade to the 1000w /1500w controller
 

danielrlee

Esteemed Pedelecer
May 27, 2012
1,348
689
Westbury, Wiltshire
torquetech.co.uk
No difference. 35A is 35A.

Is the 1000W or 1500W controller physically larger than your 800W controller? If so, they can probably take a bit more abuse (heat) before they fail, but the power output will be the same.
 

Parsons

Pedelecer
Jul 11, 2018
193
13
50
OK thanks might just stay with the setup I've got what does
Torque Simulation Square mean
 

vfr400

Esteemed Pedelecer
Jun 12, 2011
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Basildon
OK thanks might just stay with the setup I've got what does
Torque Simulation Square mean
Current control. each level on the LCD gives a different amount of current (power). Other controllers use speed control, where each level limits a different speed.
 

Nealh

Esteemed Pedelecer
Aug 7, 2014
20,092
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West Sx RH
Square wave menas it's not sinewave which runs quieter.