What do the lights on the Wisper charger mean?

richardmu

Pedelecer
May 30, 2009
39
0
Hi,

The charger on my new Wisper 905 has two indicator lights, a red and a yellow/green one. I am going through the initial 3 charging cycles and put the charger on for 12 hours overnight. The fan comes on aswell as both lights when I set the charge going. In the morning the fan is off but both lights are still on as before. What do the lights indicate if anything?

It would be helpful if one went out to signify charging complete as on most other equipment with lithium batteries.

Cheers
Richard
 

Straylight

Esteemed Pedelecer
Jan 31, 2009
650
2
I too have a problem with this charger in that I'm red/green colour blind, and so have difficulty telling when the charge state light (the green/yellow one) has changed. I usually take the fan state as an indication of when it's done charging, i.e. when it has stopped, I assume the battery is charged.

I agree that a more useful indication would be to have one light go out, particularly as 1 in 8 men have a simillar colour perception defect to me.

But to answer your question, when the green/yellow light changes, though from which to which I don't know (see above :)), it means the battery is charged.
 
Last edited:

richardmu

Pedelecer
May 30, 2009
39
0
Thanks, very interesting reply.

I wonder if I leave it on charge for a few more hours the yellow/green light will eventually go out. I would hope it is smart enough not to overcharge the battery and do any damage. It's a pity that the manual does not cover this important area in a bit more detail.
 

Straylight

Esteemed Pedelecer
Jan 31, 2009
650
2
I can tell you it doesn't, it just changes colour when it's done, I know this as I once accidentaly left it on charge for 24hrs :). This doesn't have any adverse effects other than running up the leccy bill (slightly), as the BMS (battery management system) built into the pack itself prevents overcharging.

Again I agree with regard to the information supplied with the charger/battery, it's all left to seem like something of a black art, when a concise explanation surely can't be that difficult.
 
Last edited:

rog_london

Esteemed Pedelecer
Jan 3, 2009
764
2
Harrow, Middlesex
The Wisper charger lights and fan work as follows:

The red one is lit all the time the charger is plugged into the mains and turned on.

The yellow/green one is yellow when the charger is supplying more than a small amount of current, and green at all other times. The fan runs whenever the light is yellow, and not when it is green, so if you're colour blind but hopefully not also deaf you can tell what colour the light is!

In general the green light/no fan means the battery is fully charged. However, by using a watt meter I can tell you that a much reduced charge continues for several hours after the green light shows if you leave the charger connected.

I suspect this is not significant except that it's worth while leaving the charger connected and powered up overnight at least occasionally as I suspect the BMS will be synchronizing and topping out the cells. As the amount of charge occurring once the green light shows is relatively small though, it probably does not buy you any significant increase in range and you shouldn't do that often, though it does no harm if for example you put the battery on charge before going to bed.

If the charger is not connected to the battery but turned on you'll get a red light, a green light, and no fan.

The charger 'soft starts' when it is turned on. Therefore it should not be powered up and then connected to the battery as by then it will be producing its full 42 volts and you may cause damage either to it or to the battery's BMS.

Rog.
 

Straylight

Esteemed Pedelecer
Jan 31, 2009
650
2
so if you're colour blind but hopefully not also deaf you can tell what colour the light is!
Well - it is rather quiet.....:D As I said - this is how I usually tell when it's done charging.

What I was refering to when I talked about concise information was not just the basic opperation, but also things like how to improve longevity & how to recondition used batteries (David from Wisper recently posted about the use of a 200ma charger to do this - I had no idea it was possible 'till then). How about some information that is not dumbed-down, and is therefore of use to the more technically minded amonst us.

As for the colour issue, I was just making a side point that is pertinent not just to me, but to a whole lot of other people (wether they know it or not), which is why I thought it worth mentioning - sorry if I Strayed (gettit ;) ) OT.
 
Last edited:

rog_london

Esteemed Pedelecer
Jan 3, 2009
764
2
Harrow, Middlesex
Well - it is rather quiet.....:D As I said - this is how I usually tell when it's done charging.

What I was refering to when I talked about concise information was not just the basic opperation, but also things like how to improve longevity & how to recondition used batteries (David from Wisper recently posted about the use of a 200ma charger to do this - I had no idea it was possible 'till then). How about some information that is not dumbed-down, and is therefore of use to the more technically minded amonst us.

As for the colour issue, I was just making a side point that is pertinent not just to me, but to a whole lot of other people (wether they know it or not), which is why I thought it worth mentioning - sorry if I Strayed (gettit ;) ) OT.
Well, I thought I'd been both detailed and clear in my explanation - but then I would, wouldn't I?

Longevity on any battery is helped by recharging as soon as possible after use, though it's generally considered to matter much less on most technologies than it does on SLAs, which are still in common use on ebikes and other vehicles.

Also not fully discharging before recharging helps - if your commute to and from work leaves you with very little remaining charge, it's a good idea to have a charger available at each end of the journey so you effectively halve the distance between recharges, and don't leave a battery part-charged for several hours. Once again, it's vital with SLAs, much less so with other technologies.

I'm told it's best not to fully charge a lithium ion battery, but to stop a little short of completely full. This would be hard to arrange in practice as you can't easily tell exactly how far the charge has progressed - only when it's complete. The battery BMS (Battery Management System) may well perform this function in any case. I think it's probably best practice to recharge until the BMS has had enough, as one of its functions is to keep the charge of the cells synchronized, and if you stop it short you will obviously defeat this function. See my observation on the charging behaviour of a Wisper battery, which is specifically the item on which Richard had a query.

It's hard to give much else in definitive form. Best practice not only varies with the technology, but also with the manufacturer. They may not even give you the best guidance themselves.

Lithium ion and lithium-iron-phosphate batteries always incorporate a custom BMS and the chargers are fairly dumb, usually only being designed to current limit and then give out a constant voltage within that limit. How the BMS works varies enormously and there's little information on what goes on.

In the case of nickel metal hydride batteries, there may or may not be a BMS, and the charger may be more or less smart accordingly. It's quite difficult in practice to detect a full charge on this technology - there is a small drop in voltage as charging completes, and also a rise in internal temperature which is sometimes used as a guide via a temperature sensor buried among the cells. When these batteries age one of the things that happens is that they don't hold their charge for long even though the capacity might still be quite good - to keep them working well they need to be used frequently, and to get the best range they should be freshly charged immediately before use.

In the case of SLAs there is never a BMS - the simpler chargers are current limited and then constant voltage, which means the battery comes to a gentle full charge eventually but that could take 12-24 hours. The more sophisticated chargers 'overdrive' the charging process by outputting a higher charging voltage and therefore also a higher current, but they watch for the battery voltage to rise at the end of the charging cycle and then cut back so as not to overdo it. Charging time 6-10 hours typically.

Rog.
 

Wisper Bikes

Trade Member
Apr 11, 2007
6,320
2,283
70
Sevenoaks Kent
Thanks Rog

Absolutly spot on Rog.

The yellow light changes to green and the fan stops when the battery is almost but not quite fully charged, we do this as fully charging/discharging the battery regularly lessens it's life span. The deep charge carries on after the lights have changed form yellow to green. This helps condition the battery for the first few charges. You will not damage the battery if you leave it on deep charge occasionally but it's best to disconnect when the fan turns off and the LED turns green.

All the best David
 

Advertisers