Thanks Andrew and Alistair! It does sound as if there is an issue with the output fuse holder cap (located at the bottom of the battery, not the top). Jonah, it would be best to call your supplier and request a new style output fuse holder cap. it will be sent to you free of charge. I had an identical problem on my 905sel until I changed the cap, now it works perfectly.
It was an oversight when we cranked up the power to 17A from the controller we upgraded the fuse to 30A but not the fuse holder. As soon as we realised that there was a problem we tooled up for a new very heavy duty cap that handles the power easily. All new bikes should be fitted with this upgrade and it only effects bikes bought in the last few months. If anyone has a similar problem, please call your supplier, they will probably have a stock, if not we will get one out by return.
All the best
David