Cheap, homemade LED Lights

Alan Quay

Esteemed Pedelecer
Dec 4, 2012
2,351
1,076
Devon
Hi all,

Assembled Light.jpg

Just thought I would share how I built some cheap lights for my bike recently.

I noticed that a Flo-plast 40mm pipe coupling (yes 40mm) is the perfect size to contain a GU10/MR16 spotlioght. These are made from polypropylene, tough, light and cheap. £1.50 each in B&Q.

If you attach a 22mm pipe clip (about £2.00 for 6) with a 5mm x 12mm machine screw and nut, and cut a piece of plastic to blank off the the back you have a housing that will clip directly to the handlebars of most bikes.

I cut my plastic blank from a marmite lid, with scissors.

As it happens, I had some GU10 LED 3w spotlights lying around - I bought them and found they were far too dim in the kitchen. Since they are 220v ac, I took off the back, ditched the transformer and rectifier, and soldered some cable on. I have them connected to DC-DC converter on the bike, running at 9.5 volts (original power supply in lamp was 10v, but I thought I'd be a bit conservative).

You could save yourself this step if you go for MR16's, which are 12v DC.

Then I painted with some Primocon and Hammerite - Excuse the paint job, it was all I had to hand. If you wanted it to look really good you could use spray paint (plasticote for example).

I built two, and they are very effective on the unlit country roads round here.

They draw very little current, and produce next to no heat.

Here are the parts:

exploded.jpg



Pipe fitting:
Universal Compression Waste Straight Coupling 40mm | Screwfix.com