Replacement rear wheel

Conal

Pedelecer
Sep 28, 2007
228
2
One day last week I decided to vary my route from work and ended up cycling into a hole in a cycle lane created by resurfacing the road around a grid. The road was busy and the dip was just after a bend so I was unsighted. The result was a busted rear wheel rim and punctured inner tube. As CyclePoint in Brighton are on holiday (I thought Wakes Weeks only happened in the north?) I took the wheel to London Fields Cycles in Hackney near my work; an established local bike shop that has recently relocated to posh shop in the centre of Hackney. I have read on the forum of the reluctance of some bike shops to touch an electric bike but, whilst they do not sell electric bikes, their enthusiasm to deal with my problem was apparent.

My first observation is a point that I have never seen on the forum. Mark at the shop explained to me that, as my wheel had a disc brake, there was no need for the braking surface to be on the rim. I suppose that the reason my rim has a braking surface is that disc brake addition was an upgrade from an earlier model. Apparently rims can be made stronger if a braking surface does not have to be included. As the brake disc is on one side the wheel spokes should be arranged in an asymmetrical pattern because of the uneven pressures placed on the wheel when braking.

I had already explained to Mark that I was 16 stone (at last I have lost some weight!) and I often have 30lbs of batteries and a rucksack on top of a frame which is longer and heavier than a normal bike, so he is using stronger spokes.

My second observation is that Mark checked the wheel and reported back that two years worth of regular use has led to the need for a new hub and a new smallest gear (sprocket?) on the cassette. He promised to see if he could find a replacement in his odds and sods box as non electric bike users wear out the middle sprockets (gears?) whereas I had, with battery assistance, spent more time using the smallest sprocket (highest gear).

My last comment is about the cost of a wheel. My replacement will be over £100 but a “normal” wheel would have been cheaper. I have asked for, and am happy to pay for a “stronger wheel” but would other members have made the same decision?
I have no complaints about the wear, as I have had two years of use and
only needed a replacement chain last October when Rhys at Cycle Point serviced my bike.

PS. I will contact the London Borough of Waltham Forest tomorrow to tell their claims section that they are paying for my new wheel!

Conal
 
Last edited:

flecc

Member
Oct 25, 2006
53,559
30,848
Mark is right, spoke layouts can be assymetrical with advantage when there's a one sided force and such layouts are not uncommon. The braking surface point is relevant and ones without a braking surface can be to a stronger design, but there's not much choice in rims for the sort of larger tyre widths that we use on e-bikes. Disc brakes are becoming much more common now though, so we may see rims that don't make provision for rim brake blocks commonly appearing on mass market bikes.
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C

Cyclezee

Guest
I Can Help Conal

Conal,

I have sent you a PM and can help you with this problem.

J:) hn
 

eddieo

Banned
Jul 7, 2008
5,070
6
Myself and others on here have had rear wheels rebuilt by SJS. They have a very good reputation for this, and mine has been bomb proof and trouble free for over 6 months. I am 16 stone as well.
 

frank9755

Esteemed Pedelecer
May 19, 2007
1,228
2
London
Sounds like you went to a good bike shop!

The only observation I'd make is that your sprocket might have lasted longer if you'd changed your chain sooner. A worn chain tends to cause cassette damage!
 

Conal

Pedelecer
Sep 28, 2007
228
2
posh new wheel

I mentioned that my rear rim broke a few weeks ago. I have acquired a replacement from Aldby (thanks) but had already ordered a new wheel build which was completed today.

£163.94 later I am the proud possessor of a wheel costing £29.36 to build and made up of
Rim – DT SWISS FR600 £74.49
Rear Hub – SHIMANO DEORE M525 9 Speed for Disc Brake and 32 spokes £34.49
Spokes at 80p each – 32 double butted 14/16 Black spokes; 16 258 & 16 260 £24.60
They re-used the cassette and disc from my old wheel.

I specifically asked London Fields Cycles in Hackney for the strongest wheel they could build to fit my eZee Forza. Does anyone know how good these parts are and, more importantly, how suitable they are for the rear wheel of an electric bike?
 

Conal

Pedelecer
Sep 28, 2007
228
2
worn chain

Thanks for the tip Frank. I will ask the LBS to check the chain. Rhys at CyclePoint relaced it during a service last September and I travel a fair distance each year so a new one might be needed.