Unequal Size Batteries in Parallel and Schottky Barrier Rectifiers

faphillips

Pedelecer
Sep 24, 2007
45
0
London SE
I am currently using 2 different batteries on my Nano Brompton - 36v Li Po 7 Ah and a 36 v Li Ion 2.6Ah (Bosch powertool battery). I currently use one or the other but am considering using both together on longer runs and also considering using 2 Bosch batteries wired in parallel. The Bosch batteries recharge from empty to full in around 40 mins. A single battery gets me to work and back and weighs just over 1kg. Sometimes carrying a spare would be useful in case I want to take a detour. Yes I could stop and switch them over but I would rather have them both installed together just in case.

I do not intend to alter the batteries or their circuitry because of potential charging issues but understand from suggestions some have allready made (many thanks) that I need to use Schottky Barrier Rectifiers so the batteries cannot discharge into each other. I therefore intend to incorporate these components into either the wiring or the battery holders and would be grateful for views on whether the wiring diargram below is correct or whether I am likelyto fry everything in sight. Does it matter which way round I connect to the outer terminals on the rectifiers. What's the middle terminal for?

By building the rectifiers into the battery holders or wiring I want the flexibility to run with just one battery or 2


Another alternative I guess we would be a switch to switch from one battery to the other. Would this need to be double pole? Can anyone recommend a switch for this purpose? Any help or suggestions would be very much appreciated.

Francis
 
Last edited:

Tiberius

Esteemed Pedelecer
Nov 9, 2007
919
1
Somerset
Does it matter which way round I connect to the outer terminals on the rectifiers. What's the middle terminal for?
Hi Francis,

Which devices are you using? A three terminal package is most likely to be a dual diode. If so, then you only need one device and the middle terminal will be the common.

Let me know the device number and I can tell you.

Nick
 

john

Esteemed Pedelecer
Nov 1, 2007
531
0
Manchester
You only need one of those.

Connect the middle pin (pin 2) to the +ve load, connect the other two pins to the two battery +ve terminals.

You will need to add a heat sink to the diodes. This is a piece of aluminium bolted to the diode case. If the diodes get too hot to touch then the heat sink isn't big enough. Also be careful that it doesn't touch any terminals as the case is live.
 

Tiberius

Esteemed Pedelecer
Nov 9, 2007
919
1
Somerset
Francis,

Looks like a suitable choice. It is a dual diode and the middle terminal is the common connection. In this case the positive leads from the batteries would go to the outer terminals and the middle terminal goes to the load.

Click on through from the Maplin page and you get to the datasheet http://www.maplin.co.uk/Media/PDFs/Module%2046429.pdf

It will dissipate a little heat, so you should bolt it to something. It looks like an insulated package so that makes it easier.

Nick