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    Noisy mid drive Tong Sheng

    I did not check out the Hall Sensors but rather just swapped the bare motor from the 'noisy' TSDZ2 over to the 'whisper quite' build and it is the bare motor unit that is noisy, definetly! In the follow few pics which I include for others who may find themselves stripping a bare motor unit down...
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    ebike insurance for conversions

    Cycling UK don't issue policy documents - the insurance is part of the benefits of being a member. Maybe @Nealh has good reason to be pessimistic about CUK' s insurers which is why it'll be interesting to see the response to @Bogmonster666 's enquiry to the insurance company.
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    Wanted - Battery Charge and Discharge Controller\Monitor

    Sorry to be dumb, but when you say working high voltage, what function/functionality are you looking for here?
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    ebike insurance for conversions

    I'm in Cycling UK too - please let us know your findings if you do make that enquiry.
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    How tight should hub nuts be?

    I'm with you on that score but I was suprised that on tightening my TSDZ2 cranks, they eventually worked loose. After a couple of re-tightenings, no improvement so I bought a torque wrench to see how close my 'gut feeling' torque was near the 40nm required ------- 'twas way off - hmmm, must be...
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    Woosh xf08c cassette with rear rack battery

    :D:D:D:D:D Great to see you both enjoying the cycling experience. Apologies if you've posted before, but what 'tools' are you using to collect that cycling data?
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    GSMoon middrive

    There you go, it pays to do the obvious first (ie contact original seller) and what great customer service.
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    Noisy mid drive Tong Sheng

    A poster on ES shares your views and I know from the 4 motors I've fitted to different bikes that this is the case. My own motor is whisper quiet - on a par with or better than the likes of Yamaha, Bosch et al. However, this particular motor is noisier by some considerable order at a 'stand out...
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    Noisy mid drive Tong Sheng

    So today I took out the blue gear and re-assembled the motor and on powering up ........ it was still noisy - so it is the bare motor unit creating the noise then! I've currently got the bare motor unit out on the bench and having removed the 6 casing screws I've parted the stator windings from...
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    Installing a USB Socket on eBike 52V Battery

    I'm liking your ideas - lots of minor permutations on your aproach including the idea of a combined USB charging port that can take upto an 80v DC input (example ebay link HERE). An alternative to a Schottky diode might be an 'Ideal Diode' - even lower voltage drop but a bit more complicated...
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    Noisy mid drive Tong Sheng

    I know it won't be easy to do, but a video/audio clip of the noise would be useful to see/hear. Out of the 4 tsdz2 I've fitted, one of them is noticeably noisier by far than the other three and the owner bought a tsdz2 B to replace it. He's given me the old one and despite my best efforts so...
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    Woosh xf08c cassette with rear rack battery

    Nice job - a neat looking conversion and I wish you and the good lady many happy hours ebiking:).
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    Ebike battery fire

    I'm thinking we're not going to agree on this one buy hey, that's what forums are all about. I have absolute confidence in my own battery build that (a) the battery isn't subject to any more 'bouncing' than the OEM cased battery I have, and (b) even if it were, the construction methods I've...
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    TSDZ2 / BAFUNG clearance.

    You-re right about the frame integrity: the TSDZ2 and likely the Bafang aren't going to fit into that frame - what a pity :confused:
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    Ebike battery fire

    OK but I'm trying to garner from other's experiences what those fault conditions might be so that on my current (no pun intended) and next battery build, I can mitigate the occurrence of those fault conditions if possible. And of course my original questioning was prompted by a couple of posts...
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    TSDZ2 / BAFUNG clearance.

    How about a pic or two of the MTB BB flared area? I ask, as on one of my installs I cut away a bit of metalwork to get the tsdz2 in, but all without weakening the frame.
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    Ebike battery fire

    I wouldn't want to do that as I find your posts mainly informative but I have an aversion to the re-posting of 'Click Bait' from the popular press as I think there is more a chance that it spreads ill-informed and inaccurate views rather than fosters a more realistic view of the issue under...
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    Ebike battery fire

    Help me out with this one Neal, which of the many wires in a battery pack are we talking about? If it were one of the balancing wires shorting out, surely the wire which is thin, would blow out like a fuse in very short order before any further damage would occur? Ditto for any of the other...
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    Ebike battery fire

    Another ebike/battery fire report to scare the pants off the ill-informed. When there are fires from well made, quality batteries that have been kept charged with quality chargers and not abused in the many ways that people do, then I'll worry, but in the meantime I'll be attributing such...
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    Ebike battery fire

    A badly made battery what ever it is contained in is not a good thing but of course a bag battery is more prone to having problems if not we'll built. But with the right build quality and bag then a bag battery is going to be OK in my book. I wonder what @Woosh might have to say on this...