eco-bike battery replacement

Wildswimmer Pete

Finding my (electric) wheels
Jan 25, 2011
19
1
Runcorn
Hi all,

For my sins I own an eco-bike Whirlwind and after 3 years and some 1,000 recharges (yes, honest) the lead-acid pack is showing signs of severe tiredness with a range of 1 mile. At the moment I've removed all three batteries and treating them individually with a special 12v Yuasa charger with the facility to reactivate gel batteries. There's no bulging so looks as though sulphation isn't the problem and I'm wondering whether it's worth trying the old trick of using a syringe to add some fresh water via the safety vents - water loss is a very common cause of failure in sealed gel batteries as no matter how carefully charged some gassing will always take place.

Unfortunately the batteries are of completely non-standard dimensions and I can only find replacements from one source for a total of £130. I contacted Powacycle(?) as their old Edinburgh model was the same machine and they used to stock new battery packs for £60, but no more.

Looks as though unless I can find 20-odd NiMH cells (LiPo is not an option) I'll have to fork out for a set of the correct replacements or use "industry standard" batteries of reduced capacity that will fit inside the battery pack. The bike is only used for short runs around town, much of which is flat, but on the downside I weigh 100kg so it's worked hard.

Pete
 

Wildswimmer Pete

Finding my (electric) wheels
Jan 25, 2011
19
1
Runcorn
Haven't got a pic at the moment but batteries are 12v 8AH and measure 110mm x 85mm x 100mm height, flying leads at one corner. The three batteries sit on top of each other in a conventional behind seatpost slot-in pack.

Pete
 

Wildswimmer Pete

Finding my (electric) wheels
Jan 25, 2011
19
1
Runcorn
They're the exact replacements but the problem is that with carriage the total approaches £130 so I'm really trying to save some money. Just looking at some 12v 5AH batteries that would fit inside the battery pack with some packing, at a total of £45 and I won't have to pay carriage on top of that.

The thing that worries me about the "official" replacements is that if now obsolete they might be new old stock which themselves might have deteriorated in storage.

Pete
 

flecc

Member
Oct 25, 2006
53,559
30,848
That is possible Pete. Though I know they are still made in China in that size, they became very difficult to source here in the UK back in early 2007 when some Urban Mover bikes using them were being sold off with no spare battery availability.