En 15194

Wisper Bikes

Trade Member
Apr 11, 2007
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I have just heard a rumor that the new standard EN 15194 will be introduced in April 2009.

I cannot substantiate this and wondered if anyone else had heard anything?

Best regards David
 

carpetbagger

Esteemed Pedelecer
Nov 20, 2007
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Once vehicles that use electronics have passed EMC testing they will obtain a CE mark. By the way, the EMC requirements are already in force throughout Europe, including all the e-Bikes (pedelecs) that are currently on the market.

Pedelecs that are to comply with the new EN 15194 EPAC safety standard will have to be tested in the same way as cars, motorcycles or mopeds. That means that, as TC333 chairman Siegfried Neuberger points out: “Complete bikes and/or electronic/electrical subassemblies will have to be tested.”

looks like you will have to ride the bikes at 15mph into a brick wall.....another case for helmets !!
 

torrent99

Esteemed Pedelecer
Nov 14, 2008
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Once vehicles that use electronics have passed EMC testing they will obtain a CE mark. By the way, the EMC requirements are already in force throughout Europe, including all the e-Bikes (pedelecs) that are currently on the market.

Pedelecs that are to comply with the new EN 15194 EPAC safety standard will have to be tested in the same way as cars, motorcycles or mopeds. That means that, as TC333 chairman Siegfried Neuberger points out: “Complete bikes and/or electronic/electrical subassemblies will have to be tested.”

looks like you will have to ride the bikes at 15mph into a brick wall.....another case for helmets !!
Oh great, either we have really expensive bikes, or all the innovative small businesses will be forced out of business by the excessive and expensive testing costs needed to bring products to market....:( :mad: Good luck David!
 

Wisper Bikes

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Apr 11, 2007
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Testing

Thanks Torrent and Carpet bagger,

We have just gone through all this for the new Australian regs. All bikes going into Australia and NZ have to have the standard shown on the frames. This will be introduced to Europe soon but no one seems to know
exactly when.

All the best David
 

fcurran

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Oct 23, 2007
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fcurran

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Oppps! Carpetbagger beat me to it! Sorry!
 
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flecc

Member
Oct 25, 2006
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Yes, it is 30th April, and here's the latest details on this updated link:

Bike Europe latest


Here's the gist:
  • January 14th, 2009 was the date when the definitive text for EN 15194 was sent to all European National Standards Bodies and was accepted by them.
  • Sixth month after the acceptance of the definitive text all European National Standards Bodies will have implemented the standard as national standard and any previous national standards shall be withdrawn before this date. This date is July 31st 2009.
  • The date of announcement by which the standard shall go into force is April 30th, 2009. The standard will be announced by the European National Standards Bodies and the text of the complete EN 15194 standard for ‘Electronically Power Assisted Cycles’ (EPAC) will be available at the National Standards Bodies in the various European countries.
 
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fcurran

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Facts & Figures
EU Regulations
EPAC Standard Comes with Electro Magnetic Compatibility Requirements (new)
BRUSSELS, Belgium - The new safety standard EN 15194 for EPACs, Electrically Power Assisted Cycles, was mid November 2008 almost completed. The scope of the standard will be EPACs with a voltage up to 48 DC, a maximum continuous rated power of 250 W and an output, which is progressively reduced and finally cut off as the vehicle reaches a speed of 25 km/h. It is expected that the new standard will come into effect beginning 2009.

The new EN 15194 standard for EPACs is far more complicated than the CEN standards currently in force for conventional bicycles. Contributing to the complexity is the fact that the new standard comes with an annex detailing EMC requirements. These Electro Magnetic Compatibility (EMC) requirements contribute also significantly to the costs of the new safety standards for electric bicycles.

EMC
EMC requirements are already applied throughout Europe to all kinds of electric appliances and vehicles like cars, motorcycles and mopeds. Electro Magnetic Compatibility requirements are designed to, for instance, ensure the safety of people who use a pacemaker or hearing-aid when driving cars or e-Bikes. It’s obvious that electro magnetic pulses from the electronics used in the vehicles they drive must not interfere with their pacemaker or hearing-aid.

But the same goes for the interference from mobile phones and all kinds of other electronic appliances. Once vehicles that use electronics have passed EMC testing they will obtain a CE mark. By the way, the EMC requirements are already in force throughout Europe, including all the e-Bikes (pedelecs) that are currently on the market.

Pedelecs that are to comply with the new EN 15194 EPAC safety standard will have to be tested in the same way as cars, motorcycles or mopeds. That means that complete bikes and/or electronic/electrical subassemblies will have to be tested.

Tests
The fact that complete bikes and/or electronic/electrical subassemblies will have to be tested makes the EPAC standard complete different than the CEN standard for bicycles. Manufacturers can do the CEN testing themselves. That is not possible for EPAC. To meet the EPAC/EMC standard the whole system has to be tested and has to be done again after each minor adjustment.

Final voting
Mid November 2008 the new EPAC standard EN 15194 was in the process of final voting. All CEN members (30 countries) must agree on this standard. If there is a positive vote, the standard will be published as EN standard. Than all CEN-member countries have to publish this standard as a national/EN standard. In Germany as DIN EN 15194.

These publications will give the EPAC standard the ‘presumption of conformity’ with the EU Safety Directive 2001/95/EC that: “Lays down an obligation on producers to place only safe products on the market.”

This Directive also states that: “A product shall be presumed safe as far as the risks and risk categories covered by national standards are concerned when it conforms to voluntary national standards transposing European standards, the references of which have been published by the Commission in the Official Journal of the European Union in accordance with Article 4 of that Directive.”
 

torrent99

Esteemed Pedelecer
Nov 14, 2008
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Pedelecs that are to comply with the new EN 15194 EPAC safety standard will have to be tested in the same way as cars, motorcycles or mopeds. That means that complete bikes and/or electronic/electrical subassemblies will have to be tested.

Tests
The fact that complete bikes and/or electronic/electrical subassemblies will have to be tested makes the EPAC standard complete different than the CEN standard for bicycles. Manufacturers can do the CEN testing themselves. That is not possible for EPAC. To meet the EPAC/EMC standard the whole system has to be tested and has to be done again after each minor adjustment.

.”
Eeek! I suppose it depends on your definition of "minor" adjustment. I can see that theoretically adding a new set of brakes to an e-bike will change how it radiates the potentially nasty signals produced, but pratically it's not likely to be significant is it?

BTW how nasty are E-Bikes EMC wise? I can see they have the potential to be pretty horrible, but are they?

Cheers

Steve
 

fcurran

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Basically as long as a rider doesn't find himself/herself suddenly zooming along attached to a bus or interferring with an aeroplane's controls then the bike will pass the testing!

Seriously though it's to check that the bikes won't effect someone's pace maker for example. I'd be suprised if anyone's bike failed. We had ours checked 4 years ago and passed without a problem.
 

Phil the drill

Esteemed Pedelecer
Jun 14, 2008
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Seriously though it's to check that the bikes won't effect someone's pace maker for example.
Fortunately that's pretty unlikely nowadays. It takes massive electromagnetic interference to cause a problem to modern pacemakers and implanted defibrillator's they are very well shielded and designed to withstand such interference. Riding a 36v ebike is hardly likely to cause a problem. Likewise aircraft, unless you intend to ride up and down the aisles in flight (lucky enough to travel alone on an Airbus A380 :) ?).
Overkill, in the name of 'Standards' - but I s'pose that's the price of modern life :rolleyes:

Phil
 

Perbear

Finding my (electric) wheels
Mar 15, 2009
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EN 15194 EMC testing

The biggest concern in the standard is the risk of interfering EMC causing the EPAC (ebike) to go wild, as said on page five:
"Manipulation of the electronic system of EPAC by other source of interference in the scope of the public road traffic could signify considerable risks of safety regulations for the user of EPAC."
The immunity test level has been increased from 3 V/m in EMC immunit standards EN 61000-6-1 and EN 61000-6-3 to 30 V/m in the EPAC standard. The reason said:
"These [EMC] standards are unsuitable to obtain the urgent and necessary security level.

It can also be noted that the requirements for structural strength and brake performance is based on EN 14764:2005 City and trekking bicycles - safety requirements and test methods. From EN 15194, chapter 4.1 General requirements:
Electrically power-assisted bicycles (my emphasis) shall comply with clause 4, 5 and 6 of the European Standard EN 14764:2005 in addition to the specific requirements in clause 4.2 in this standard.

Please notice that the EN 14764 related requirements referred above only applies to EPAC-bicycles, and not to EPAC- recumbents, tricycles etc. as those are positively excluded from the EN 14764 standard.

Chapter 4.2 has a few additional mechanical requirements that is valid for all EPACs, not only bicycles. The most important one being drop-test of removable battery packs and other mechanical requirements on battery, connectors and wiring.
 
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rooel

Esteemed Pedelecer
Jun 14, 2007
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Does this sort of thing apply to an ebike constructed by the end user from a standard pedal cycle and motor kit? If not, then the small independent supplier should concentrate on pedal cycles and kits - sold separately.