October 7, 20214 yr Which do you use? I have two electric soldering irons - one very old one with one wide tip, and this one which I suspect occasionally switches itself off while I'm trying to solder something: https://www.amazon.co.uk/Soldering-Embedo-Adjustable-Temperature-Electronics/dp/B08Z74LB4Q/ Are gas soldering irons better? Is there one you'd recommend? Does anyone use use soldering flux of some sort? If so, which one? I recall flux being used in Metalwork lessons at school, in what seems like lifetimes ago. Does anyone crimp plus solder connections? Or does that loosen the crimp through metal expansion? Is wrapping some of the plastic insulation with a bit of damp cloth a good idea, to stop it melting while soldering? Edited October 7, 20214 yr by guerney
October 7, 20214 yr Gas soldering irons are not 'better' just different. Very handy for portable use. Not as good temperature control as a modern electric one. If you insist on Gas, the Weller ones are good, had mine for maybe 30years, still going.
October 7, 20214 yr In my view,the only possible use of a gas soldering iron these days would be if you were obliged to do a soldering job outside without access to normal power sources. If you are soldering pipe work - that's a different matter altrogether - then a gas blowlamp. If you are soldering heavy wires, you need a powerful enough iron.
October 7, 20214 yr Electric iron, I use a £10 one with changeable tip sizes. No use using a flat or angled 5/6mm tip for wire connectors when a 2mm will be better. Also solder wire too thin and mostly it goes up as smoke fumes. Get one with adjustable heat temp, flux ( soldering not plumbing) can be used but if you wear gloves and don't add oils by touching bare wiring then should be no use for it.
October 7, 20214 yr Author Electric iron, I use a £10 one with changeable tip sizes. No use using a flat or angled 5/6mm tip for wire connectors when a 2mm will be better. Also solder wire too thin and mostly it goes up as smoke fumes. Get one with adjustable heat temp, flux ( soldering not plumbing) can be used but if you wear gloves and don't add oils by touching bare wiring then should be no use for it. Cheers Neal - would you recommend something like 1mm wide solder? Tin or lead?
October 7, 20214 yr would you recommend something like 1mm wide solder? Tin or lead? You use Tin and Lead, normally 60\40, with a flux core. Avoid the lead free solder, it can be difficult to use. However if your going to sell stuff the use of lead free solder is required.
October 7, 20214 yr Author An electrician dropped by just now to replace a smoke alarm, so I asked him about crimps and soldering - he said they never solder anything at all these days, just use push connectors.
October 7, 20214 yr https://store.rossmanngroup.com/amtech-nc-559-v2-30-cc-16160.html watch some of his videos forget a gas powerd one they eat the stuff and no way to adjust temp on mine anyway. if you do a lot of work then get a soldering station. just check the price of new tips! https://www.amazon.co.uk/dp/B0012B8NW8/ref=as_li_tl?ie=UTF8&linkCode=gs2&linkId=7663dfa6a7a33b472a5c61615fe78406&creativeASIN=B0012B8NW8&tag=rossmanngroup-21&creative=9325&camp=1789 if you need to remove chips ect you need a hot air station. https://store.rossmanngroup.com/atten-862.html
October 7, 20214 yr An electrician dropped by just now to replace a smoke alarm, so I asked him about crimps and soldering - he said they never solder anything at all these days, just use push connectors. The two uses are totally different house sparks are immobile once fitted they just sit there. An ebike suffers all the vibes and rattles a road or off road gives, you want good connections that won't fail and cause a short on an ebike.
October 7, 20214 yr An electrician dropped by just now to replace a smoke alarm, so I asked him about crimps and soldering - he said they never solder anything at all these days, just use push connectors. Why didn't you ask him to fix your cables while he was there?
October 7, 20214 yr Author Why didn't you ask him to fix your cables while he was there? He was a young electrician, said he couldn't solder, then went on and on about the diagnostic equipment he had which shoots 500v through mains wires to find shorted circuits. Edited October 7, 20214 yr by guerney
October 7, 20214 yr https://www.ebay.co.uk/itm/154442052399?_trkparms=ispr%3D1&hash=item23f576b32f:g:VJsAAOSwwOZhTuEi&amdata=enc%3AAQAGAAACoPYe5NmHp%252B2JMhMi7yxGiTJkPrKr5t53CooMSQt2orsStEKTPzZMfQmny3knR97t0K7YwQ68ojP2JPxvA29q6me%252BnqkmmSETidNO50zncF%252FmAxqb%252FOPeE1YnzVPRKiOrvZBtwKKBJf2kIthQClHhPnBB9SVbZYz7B9pRInPVTNKqrKQJ3hnHwDmhwhH24YBiw5DXs8V9bZEEeE1VdAfjGuHlK5zFCJYat03ozaHHTalO%252BjMXdsoi7B1GUz1YyYQthERr%252F2Gyk3t%252BXhfDOMRBVV6udXuVcq%252F%252BEBFc1qipbtnUjtNBDCfoTc66qS%252FugWswLe8J77yCYnsE8ibfsTEEVS7Dy22k%252BMVwMcibYtfTbASyKzi3bD7ikHOpY36kl%252B5RuEJC3qHFjQ0GKTVlAULD0FoRyhC05lWMDsm798ILa6ar8rh0VHckqR1ZZDe5XuHzRisbfeOzNeGiWACYlDpo%252FdN15A7jJvcmX3dV1k6SgtOwxXEiGn1tXCCqCJPumGrMwZyGkB6IxtYZtQdCdbD3cN69utlm23UHHNSau%252Bi47uZnFdagkKKBK59EBSmvf6OsigxVEfqPALJ31NQwMQSSaasWb7hFymhQsWllIysidc1k5izSmTA%252FTbQCmRZWf0kgfMY1xYgtJjvM3P74a6wPLJ1IdPUeHv6u%252BuhPZe1BlOaQnYPNchRgceYyWuFbUmh7eLEjjRo9ZA%252FEkvJ%252BxLgPPYj79BgCEIymCtB1It7JZ0W4J8DicIGGnB4wZgcGaTmK316wU0MGiEYSohMHidPTR1Q0k%252F1QVZn3zjcAP85Oy2HxbDEYb7lh0%252F7w%252FEYRV170mxMJQzCfrcwgmxh%252FVF8ONyPUOKTbDD17OKqfukTjSm3R8KvYT2tAMSrI2Z8s1ikUKw%253D%253D%7Campid%3APL_CLK%7Cclp%3A2334524 that should get you going and not cost a bomb
October 7, 20214 yr He was a young electrician, said he couldn't solder, then went on and on about the diagnostic equipment he had which shoots 500v through mains wires to find shorted circuits. He was of no use ..
October 7, 20214 yr Author https://www.ebay.co.uk/itm/154442052399?_trkparms=ispr%3D1&hash=item23f576b32f:g:VJsAAOSwwOZhTuEi&amdata=enc%3AAQAGAAACoPYe5NmHp%252B2JMhMi7yxGiTJkPrKr5t53CooMSQt2orsStEKTPzZMfQmny3knR97t0K7YwQ68ojP2JPxvA29q6me%252BnqkmmSETidNO50zncF%252FmAxqb%252FOPeE1YnzVPRKiOrvZBtwKKBJf2kIthQClHhPnBB9SVbZYz7B9pRInPVTNKqrKQJ3hnHwDmhwhH24YBiw5DXs8V9bZEEeE1VdAfjGuHlK5zFCJYat03ozaHHTalO%252BjMXdsoi7B1GUz1YyYQthERr%252F2Gyk3t%252BXhfDOMRBVV6udXuVcq%252F%252BEBFc1qipbtnUjtNBDCfoTc66qS%252FugWswLe8J77yCYnsE8ibfsTEEVS7Dy22k%252BMVwMcibYtfTbASyKzi3bD7ikHOpY36kl%252B5RuEJC3qHFjQ0GKTVlAULD0FoRyhC05lWMDsm798ILa6ar8rh0VHckqR1ZZDe5XuHzRisbfeOzNeGiWACYlDpo%252FdN15A7jJvcmX3dV1k6SgtOwxXEiGn1tXCCqCJPumGrMwZyGkB6IxtYZtQdCdbD3cN69utlm23UHHNSau%252Bi47uZnFdagkKKBK59EBSmvf6OsigxVEfqPALJ31NQwMQSSaasWb7hFymhQsWllIysidc1k5izSmTA%252FTbQCmRZWf0kgfMY1xYgtJjvM3P74a6wPLJ1IdPUeHv6u%252BuhPZe1BlOaQnYPNchRgceYyWuFbUmh7eLEjjRo9ZA%252FEkvJ%252BxLgPPYj79BgCEIymCtB1It7JZ0W4J8DicIGGnB4wZgcGaTmK316wU0MGiEYSohMHidPTR1Q0k%252F1QVZn3zjcAP85Oy2HxbDEYb7lh0%252F7w%252FEYRV170mxMJQzCfrcwgmxh%252FVF8ONyPUOKTbDD17OKqfukTjSm3R8KvYT2tAMSrI2Z8s1ikUKw%253D%253D%7Campid%3APL_CLK%7Cclp%3A2334524 that should get you going and not cost a bomb I've actually got that exact kit, except I also got a cool little storage box to keep it all in. I should have left it in the box.
October 7, 20214 yr i only use it for small stuff just depends what you want it for but def no good for using every day. imo a soldering station is what you want if thats the case.
October 7, 20214 yr Author i only use it for small stuff just depends what you want it for but def no good for using every day. imo a soldering station is what you want if thats the case. It's good, but I have a horrible suspicion that it switches itself off often, but it's hard to tell because I was using tin solder which doesn't stick to anything very well - I ended up melting the insulation further down the wire, I think, which may have shorted... causing a spark which killed the controller. Or it could have just been a fault on the power module, but I had an inline fuse, which I also soldered, which might also have caused an issue because my soldering was so useless... I'm looking into a decent tin/lead mix, quite thick guage next. I need solder that sticks! Also will experiment with dissolving rosin flux in isopropol, to apply using a dropper. I WILL LEARN SOLDERING! Edited October 7, 20214 yr by guerney
October 7, 20214 yr Also will experiment with dissolving rosin flux in isopropol, to apply using a dropper. I WILL LEARN SOLDERING! Flux cored solder is all you need, it was invented for a reason .....
October 7, 20214 yr will experiment with dissolving rosin flux in isopropol, to apply using a dropper. i did that and it drys out and goes rock hard again its ok for cables but not pcb work as then a pita to get off. https://www.ebay.co.uk/itm/133444236283?hash=item1f11e573fb:g:RMsAAOSwmzFhMd-o it is not cheap but makes it so much more easy to work with.
October 7, 20214 yr Author Flux cored solder is all you need, it was invented for a reason ..... StuartsProjects, is there a brand and type you generally use or recommend, with the right mix of tin and lead, plus a rosin core?
October 7, 20214 yr https://www.ebay.co.uk/itm/203057185331?_trkparms=ispr%3D1&hash=item2f4726c233:g:l-gAAOSwCx1fGqgY&amdata=enc%3AAQAGAAACkPYe5NmHp%252B2JMhMi7yxGiTJkPrKr5t53CooMSQt2orsSjVt3vLKCbov98Z19qhuwY8Yyuog8uQarRM2n11F%252B4eIIhn%252FEYZwuJ9dKsnoIXblkkvYYh73v2GLZds%252Bc8JBDOVQx0V0ufLM32n%252B8nm3karoZSbrA2NAFozyzUwUXhzVGubmJLfEyA1EI7Ccjla1cWWVh6hXhwSgX9W1q4Wf3xOhtgED7jThpxed9GWVjCnUhFazed1ISsHM5UQg1pjgtCKcfLd2WZfEpKOT1w26YMROyL0Sa%252F%252F7mbUPV0nf7MkA66Q%252FM19QnKgnCsaGtIB6rePxPkuRaefjs6oxXwS3U2HLVHUq%252FJUGkZGzsF9cXJEABrUhKKKJLelSUag8ILgSLrdaBBK%252BAhdyco72ltDnZDJGvZPNBVCyjKfhiw4EDAfMbJzcfMvf%252BcVNWO8fTRFPeCRVuPNupc3LNJa7moLrxjhAO7ZAAqoX82MRnFBhBicj6Spb0FYpdLB3FFN3s6BPsLcm2DYI2p%252F82qr%252FVUYTLlG8ZgKO8LXxHykLKEKYYiHObpaHBUGwW%252FCyXdGbMYD4pjSDcmavfrQ6O%252B4hY99XwnxJ2AgiHmtcugaUi7qV%252FX3eZjtcYa2Nrx0ECCjvtKsBC9tB72nI1FqyxSAkkXrdYjbbGpvcB4abR%252BqKRU%252FU1R9PLeP9AzsDv6kh%252FmC6kWhPUxt82smOVXbVylP2WlsIN7byWQ2ZJoScZ0b5vCa%252B8iBGYIxJt71qce2Bmp0Rihv%252BIM1Z%252Bochho3a1VWbcVUTcImAEHI269u2SMLfKb2JS4yPm83OZxttWI%252FXMCG%252FYp9SEjVioEnmKdZZeGAC2vhCkqefIDLiObxJQHjTEuwEyDnBr%7Campid%3APL_CLK%7Cclp%3A2334524 thats what i use but i paid 6 quid for it when i got it and 1.5mm you will still need flux for the best joints. https://www.ebay.co.uk/itm/164742028770?_trkparms=amclksrc%3DITM%26aid%3D1110006%26algo%3DHOMESPLICE.SIM%26ao%3D1%26asc%3D20201210111314%26meid%3Dfefe45591c6c48fcb8b96e62514f55c0%26pid%3D101195%26rk%3D3%26rkt%3D12%26sd%3D284440212724%26itm%3D164742028770%26pmt%3D1%26noa%3D0%26pg%3D2047675%26algv%3DSimplAMLv9PairwiseWithPLXWeb%26brand%3DKINGBO&_trksid=p2047675.c101195.m1851&amdata=cksum%3A164742028770fefe45591c6c48fcb8b96e62514f55c0%7Cenc%3AAQAGAAACAA3oAC0Mz%252BzmOAKadNK5ocaBCLIMigw2nrE%252BdltQlpOfvzlK5gWqmSNO5TWfjvfCO6tRNusWiPsVmpgfPPiICYztwj65Ctx4IqQVxoELDJSQYvLbjryZn0zuXyeLWJdmmPo509yqR%252B3fMFMwdmJ1D9sfCxW%252Bdpf3jBNtqAqF2GQp%252FZ%252Fm4gJrYM%252FvyZn0XX2lYurCiNZ7IgmRD0mAvOtxZo476EnZzuZzucqK2WS96431110wwY3wJlMHqPAckiP4YPoBqN6wefJTXbDUF3ct5dH0uuVVChn7OguitGuMf8%252Bsb9vTsL%252FlB5vROszwZEJIYrcZQf6A2gvScrF4Y39dMAj9Inis6%252FD2kPzihWD28efHlUcoV%252B48vr4yl6RQBdQb7978meQIMuH4bFl0ap6EEsy90tvt9NN7cu0ERgXe%252BtE7jUO5gtaF%252Fm2SQpT%252Bjp1VW9%252BGYB%252FDjxbazgEn7KVs%252BFLEv%252FP66I6yrChDCf%252B7bRWHetiULkXb4unI8gGPaY5vocmLLDQ9gDp%252FcpNR5JW7VVAzX%252B9BTi%252F5JYttV6%252BMIMYbMjoyqXWtcHPAfOYlVRixi6txy5T6optl3%252BV7OT5zASxRhCuvqulkmPYEFzZLUCJIc%252FRTvV%252B2AP9Du763BzbNcZi5rk5gpoGZixLcf1nlJlcKyM7PCPrTQCJuLZbh9SWb%7Campid%3APL_CLK%7Cclp%3A2047675&epid=2191568356 or https://www.ebay.co.uk/itm/284440212724?_trkparms=ispr%3D1&hash=item4239f534f4:g:-kwAAOSwlupf4PZA&amdata=enc%3AAQAGAAACkPYe5NmHp%252B2JMhMi7yxGiTJkPrKr5t53CooMSQt2orsSwcmzw5CLtzTE60FqHcnq2I10sHqH1npMDAOAUWksexqlqx725%252Bj8C5aBrtBJC5ngRX3uCxaT1Wh5W5ENdCzrMgVrMkeSTrVXQBTSSatKyTZLUdEQRkCmsSXyHgYA8SDLlOxdDjih%252Bx8OHkOWB32M%252BP4zCCpqpGK7DGsV9ToopsPJ5aN36nlkGhk8dAM3tUnE1ngTDANXF8pFRE06%252F7eOajakTyxda%252F90BLAzgCS40aSHSFyNW23Gp4EYcGmjnV8AyiDzw99jY9zJs3m7LjyfnRqKveduDPnpMcyxmpx8H7W4ox%252BC6gIg5HYn7xPW5NZddMmpuTBlhtfch%252F7TbUXkFE4fSwR3rN77iliOYtcO3omcCUfErv%252FQ%252BmBat%252BSzgqlGQwD%252BwqpNUrN0OYMliXH3rUAnbqNGzbnTKUCgStES%252BeBqSwMgvdan0SCrHcnefWqQ8L%252FmgBenAqTZtb4Jdt7HT3wj8LAKW%252BVB8UNfMXr2jcURgYymXV94DXSv0JeS9DHoLDbqxJUhy53QsS1vufYtASo1N7kCUJRhwC5NAR%252FyLK3%252BD%252BV%252FT6X5gjnTdsFz%252Bnrd1xwNaqf9CjHSiDPDMaFLr6WhOgeFceZuP1k9LPs6aCmwNyWk%252FDKoa2m53NzsBHtvrYXP40PGIilCnsObuZB5cectZyauZi%252F0MvbxAtDrp%252FhUXxc5B%252BCUKJSO4UYN%252BrDWzZj7aFNqaJql53EkVCnXq%252By1LDL86%252BpQZyudmVCvv4cPM5RuHZDXomG4Qy3s7Z2bCBm9JSeFSCKXT8uBovHW6dxM8vehcA73v%252FIns8G1D9uZIfNWLooR%252BZN8NiyYtD8M%7Campid%3APL_CLK%7Cclp%3A2334524 Edited October 7, 20214 yr by soundwave
October 7, 20214 yr no flux to much heat good buy 10 quid connector it did work tho Edited October 7, 20214 yr by soundwave
October 7, 20214 yr One trick that needs to be learned with soldering, is to use a high temperature setting, and go in "fast and accurately" to solder the joints. This puts far less heat into the wiring and the insulation, cause less or even no damage to the insulation. Use a quality resin cored solder. Crimps are OK inside a house, but for a bike used in all weathers, you may start to see corrosion under the crimps, causing weird problems. Whereas with solder and correctly used heat shrink insulation over the join (let it cool first!), no corrosion should be apparent for a great many years. With soldering, you need to practice, practice and practice. Till perfect. The same for MIG/TIG/Stick welding......loads of practicing, before working on the final product! regards Andy
October 8, 20214 yr StuartsProjects, is there a brand and type you generally use or recommend, with the right mix of tin and lead, plus a rosin core? Not really, I am not fussy on which cored solder I use, it all seems to work fine for me.
October 8, 20214 yr The two uses are totally different house sparks are immobile once fitted they just sit there. An ebike suffers all the vibes and rattles a road or off road gives, you want good connections that won't fail and cause a short on an ebike. House electrics are also running at high voltage which certainly helps flow of power.
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