Move disc rotor

Peter.Bridge

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Apr 19, 2023
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So, I fitted the new front hub motor wheel to my Carrera intercity disc 8 and swapped over the front disc rotor on to the hub motor wheel. The edge of the hydraulic brakes is rubbing against the spokes. Can I put washers on each of the rotor screws to move the rotor outwards ? Or maybe file down the brake housing ?

PXL_20241214_160322265~3.jpg
 

soundwave

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May 23, 2015
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id try push it out a few mm with washers b4 u start grinding it
 
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Nealh

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Aug 7, 2014
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West Sx RH
All of the hubs I have bought arrive with a 2- 3mm grey nylon rotor spacer .
Rather then use individual washers Peter make a one piece disc spacer with aligned holes , a bit 2mm Ali sheet will do the job.
 
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Nealh

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Aug 7, 2014
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West Sx RH
That's the one, saves messing about with washers and keeps the rotor evenly supported .
 

Nealh

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West Sx RH
The nylon should be fairly heat proof and not an issue.
One would need to be heavy handed braking with a 20" folding bike.
 
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matthewslack

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Nov 26, 2021
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Nylon melting temp 256 degrees C.
 

saneagle

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Oct 10, 2010
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Telford
So, I fitted the new front hub motor wheel to my Carrera intercity disc 8 and swapped over the front disc rotor on to the hub motor wheel. The edge of the hydraulic brakes is rubbing against the spokes. Can I put washers on each of the rotor screws to move the rotor outwards ? Or maybe file down the brake housing ?

View attachment 61372
The solution we always used to use was to fit a larger disc and get the appropriate caliper adapter. You get that a lot when you have a 160mm disc, so, if that's what you have, go to 180mm.

The spacer provided is not meant for the disc. It's to compensate for the length of the screws when you don't have a disc.
 

Peter.Bridge

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Apr 19, 2023
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The solution we always used to use was to fit a larger disc and get the appropriate caliper adapter. You get that a lot when you have a 160mm disc, so, if that's what you have, go to 180mm.

The spacer provided is not meant for the disc. It's to compensate for the length of the screws when you don't have a disc.
That would make it look like it means business a 20" wheel with 180mm caliper. What adapter would I need ?


PXL_20241215_165541647~2.jpg
 

matthewslack

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Nov 26, 2021
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Post mount to post mount, for 160 old disc, 180mm new disc.

Many suppliers available.

Fiddly to set up because of domed washers to accommodate non parallel surfaces, but you only have to do it once.
 
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matthewslack

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Nov 26, 2021
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First time with one of these, with it all sliding every which way as I tried to tighten up the bolts, if it hadn't been genuine Shimano I'd have thought only idiots could produce something so awkward!
 
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