Noisey motor query

KirstinS

Esteemed Pedelecer
Apr 5, 2011
3,224
899
Brighton
Motor gone rather noisy (a 250w 8fun /bafang)

Last night I swapped my 14a 8fun supplied controller for a 17a BMS KU65

At the same time I upgraded all connections from those cheap and nasty push-to-fit crimps to XTR lipo plugs. I did this on both my main battery (37v 9ah) and booster battery(7.4v 9ah). This also allows me to easily choose to connect the booster battery or not

At the same time I shortened all the power leads down to what was actually required – previously I had coils of spare wire.

Result – I think the top speed is about the same, maybe just a touch higher but hard to tell as my cycle comp chose last night to die permanently (and my commute was fast but not my fastest). There is definitely more torquey feel which presumably is the amp increase.

However, the motor is significantly noisier even when under very little load so pulling well under 14a

When I had merely upped the voltage to 44.4v and fed that through the 8fun controller I got the speed boost but no notable change in noise. Now I have changed controller it is a lot noisier but I’m not feeding it more volts or amps

Any ideas ? Its not actually an issue as such - I’m just curious as to why it should be. I had always expected the motor to be “growlier” as others have described it just not sure why I only get that effect with one of the controllers

Thanks
Kirstin
 
D

Deleted member 4366

Guest
It's probably a combination of higher current and commutation timing. Is the new controller sensored or sensorless, and what was the last one? Motors are always noisier sensorless.
 

KirstinS

Esteemed Pedelecer
Apr 5, 2011
3,224
899
Brighton
It's probably a combination of higher current and commutation timing. Is the new controller sensored or sensorless, and what was the last one? Motors are always noisier sensorless.
both sensorless (no hall sensor)

although KU65 can be used sensored as i undertand it
 
D

Deleted member 4366

Guest
Sorry, I didn't read properly. KU65 is normally 15A. Did you adjust it, and did you measure the actual current?
 

KirstinS

Esteemed Pedelecer
Apr 5, 2011
3,224
899
Brighton
No I did not amend it - maybe its the wrong sticker on it - def states 17amp though

Not got the technology to measure actual current. But even when it is drawing very little such as downhill it is still far noisier