Main functional regions of circuit board
I have been able to identify the general function of some of the areas of the Panasonic controller board inside the dud motor.
First I note that the date is encoded as 28 May 2007. This seems to tie up with what Cyclezee said about the bike being purchased 3.5 years ago (ie about end of 2007). The date code is done with black dots painted by the board manufacturer before it is placed in the housing and encapsulated in potting.
Bottom centre and right are the 3 identical FET circuits which drive the three motor windings.
The area on the left processes the input current, and the heat sunk transistor may generate the switch mode waveform. The 2.2mF 50V capacitor may be used to provide a low impedance at the switching frequency and help reduce AC currents circulating in the battery leads.
Here is a picture of a later model which Flecc found on Emmanuel's blog on his page
La qualité est dans les détails - Le blog d'Emmanuel
This picture is upside down compared with mine of the dud motor. The date code is either 10 or 26 Sept 2008, ie over a year later than the dud motor. Careful examination of this later model shows that the major changes is the provision of sockets on the board to take the battery connections and to the handlebar + unused connector loom. There are also 4 pins beside the hall sensor socket which are probably for a test connector. In the dud motor this test connection appears to have had the pins cropped off.
The rest of the circuit detail does not seemed to have changed a great deal between the 2007 version and the 2008 version.
One can go back further: Flecc has a photo of a 2006 or earlier model. This is considerably different. The processor/FPA is much larger - obviously an earlier version of the IC.
There is probably less to be learnt from this old version.
My main question now is:
Which 2 wires in the handlebar wiring loom do I have to short together to emulate the action of pressing the power on button? I think I need to do this to switch the battery power on to the controller board. I cant look at the colours of the wires in my 2011 handlebar unit, since the molding seems to be permanently sealed - no doubt to keep the rain out.
Does someone have an old handle bar unit -probably pre 2010 that they can look inside and tell me which colour wires go to the on/off button?