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Dahon Jetstream conversion

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  • Author

Hello,

 

Because I didn't spent time to properly equilibrate all my cells when I created my battery, I have 2 cells at 4.2V while other charge up to 4.06-4.10V.

 

It's quite a high difference and I'd like to be able to discharge them manually

 

I have jst-xh male plug coming out of my battery for easy checking. I just need another just-xh with a small resistor to discharge it.

 

Problem is that I'm not home and I don't have any equipment with me....

 

 

Any idea how I can sort that out?

 

Thanks

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  • Author

I think I found the solution:

With U=RI, the cell voltage is about 4V and I need to discharge to about 15-20W or 5-6A.

 

So 4V/6A = 0.66R

 

So I need a 0.66ohm resistor:

http://www.ebay.co.uk/itm/50W-Arcol-Aluminium-Clad-Wirewound-Resistor-0R68-0-68R-/300909840244?pt=UK_BOI_Electrical_Components_Supplies_ET&hash=item460f9fc774

 

And this jst-xh plug:

http://www.ebay.co.uk/itm/Lipo-Balance-Extension-Charger-Cable-Lead-4s-JST-XH-220mm-/300698608879?pt=UK_ToysGames_RadioControlled_JN&hash=item460308a4ef

 

I don't have a soldering machine, I'll just make some wires nodes.

 

Is it all good?

It's rated at 50w, so should be OK.
Hi cwah,

 

WARNING

 

You will burn out the plug at 6A they are only rated 3A and the balance wires will get hot!

 

http://www.jst-belgium.be/downloads/series/eXH_1.pdf

 

Good point. Well presented.:eek:

  • Author
Yeah but it's for 3A constant. I'll only discharge for 30mn to 1 hour so it should be ok
  • Author

The quick release alternative arrived:

2014-02-09%2014.22.54.jpg

 

It does fit, but it's a bit too long for my bike. Probably need a bit of dremel on it

  • Author

Steel cable tie from my torque arm has been teared in 2. Not enough to handle 2500W BPM. I need to get another one... maybe 2 other steel tie? Ideally I should bolt it but I don't have equipment with me (no drills or drill bits)

2014-02-15%2010.46.36.jpg

I suspect your dropout will be damaged with that much rotation, you need to remove the wheel and check it.

You can by small U bolts that would be much stronger.

Hi cwah,

 

I think you need to mount the first part of the plate set, i.e. the piece that fits over the axle in another position so that you can easily fit 2 Jubilee type clips.

 

You don't need a drill, just couple of spanners and ones that fit properly, the axle nut is looking rather chewed. You also need a screwdriver.

I suspect your dropout will be damaged with that much rotation, you need to remove the wheel and check it.

You can by small U bolts that would be much stronger.

Good point Geebee,

 

The dropout may well be damaged and that axle nut needs to be replaced, clearly the clip broke as it is the weakest part.

  • Author

Sanity check..

2014-02-15%2011.14.32.jpg

 

2014-02-15%2011.26.47.jpg

 

2014-02-15%2011.26.54.jpg

 

Dropout looks ok, but the steel clip has been torn.. These are definitely not stainless steel clip

Sanity check..

 

2014-02-15%2011.26.54.jpg

 

Dropout looks ok, but the steel clip has been torn.. These are definitely not stainless steel clip

Isn't that a crack, top right?

Just for safety's sake please check the area between the red lines, it may be a scratch but looks like a hairline crack.

Don't want you injuring yourself :)

2014-02-1511_26_54a.jpg.336183031d982ee73f8cf311d6ac3c03.jpg

  • Author

not the cleanest but I'm not home.. so no drill or drill bit. So just 2 jubilee clip. I'm also ordering a second torque arm from john for safety

2014-02-15%2018.04.27.jpg

  • Author

oh I see. It's not a crack, it's just mark :)

 

https://www.youtube.com/watch?v=81tqJQLauaA

 

I have my motor rubbing against something, I initially thought it was the disc brake but it isn't...

 

It's not really freewheeling... but I can't see against what it may be rubbing... any idea?

oh I see. It's not a crack, it's just mark :)

 

https://www.youtube.com/watch?v=81tqJQLauaA

 

I have my motor rubbing against something, I initially thought it was the disc brake but it isn't...

 

It's not really freewheeling... but I can't see against what it may be rubbing... any idea?

 

Was the spindle turning freely - you haven't tightened it too much before fitting the wheel? Are the jubilee clips clear of the wheel? Is the frame still true - it didn't twist when your torque clamp broke?

BTW, wouldn't there be more room for the torque clamp on the opposite side of the axle, or does that foul the disc brake?

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